Selective Catalytic Reduction Case Study

With one of the fastest-growing economies in the world, China, like many countries, faces a growing environmental challenge. The country’s transportation needs have grown exponentially in Beijing, a capital of 15 million people.  

To avoid the threat of gridlock, Beijing’s extensive network of bus routes connects the residential suburbs with the city center. Yet with more buses comes the inevitable decrease in air quality.  

China’s widely attended 2008 Summer Olympics, presented as the first “Green Olympics”, highlighted Beijing’s air pollution levels challenges, particularly by the global media covering the event.  

To stop public transportation from making the situation even worse and instead use it to bring about a solution, China launched a completely new approach. The Beijing transport authorities phased out thousands of older diesel buses and replaced most of them with buses that meet Euro IV emission standards before the 2008 Olympic Games. BASF Catalysts took on the challenge of equipping Beijing’s first mass transit buses with SCR (selective catalytic reduction) catalysts. By the start of the Olympic Games more than 1,000 new buses equipped with the new technology were introduced.

Collaborating with Yuchai Machinery Corporation, China’s biggest engine manufacturer, BASF Catalysts developed a cost-effective method of applying modern catalyst technology to large diesel engines used in mass transit.   

The SCR system, based on technology developed by BASF Catalysts years ago for stationary applications (such as power-generating and industrial manufacturing facilities),lowers nitrogen oxide emissions in line with strict Euro 4 emission standards – which became mandatory in China for all new vehicles starting March 1, 2008.   

Beijing bus diesel engines were fitted with a so-called SCR catalyst to reduce harmful emissions of nitrogen oxides. The SCR system consists of a urea injection system and a downstream SCR catalyst. A urea solution is injected into the exhaust system before the SCR catalyst. The urea forms ammonia (NH3) in the hot exhaust flow, which then converts the nitrogen oxides in the SCR catalyst, where almost 95% of it is converted into nitrogen and water.   

The catalyst system was carefully tested in engine test facilities under real operating conditions. Special attention was paid to the interaction between engine management and SCR system plus the measurement of emission values. Strict quality standards were essential because the engines and catalysts are designed to have a long service life under difficult conditions.  

But the ultimate result was many more clean-running mass transit buses operating on the streets of Beijing. Beijing’s transport authorities have announced that they will phase out thousands of older diesel buses and replace most of them with buses that meet Euro IV emission standards.  

Reducing harmful emissions in China is a key task for the future. BASF Catalysts is already making an important contribution today. So that Beijing remains mobile and the air becomes cleaner. It’s a goal worth working hard for.  

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